Band Pass Filter Introduction

General

1 turn Remember, when winding toroidal inductors, a single pass through the core counts as 1 turn. You might want to review Leonard KC0WOX's excellent 10-minute video on winding toroidal coils and transformers.

Theory of Operation

The purpose of this stage is to pass the Radio Signals within the receiver band to the mixer stage and to attenuate unwanted signals which are within the designed passband for the filter.

This attenuation is especially important, since it permits the 13 harmonic sampling in the mixer for the higher bands. Without that attenuation, for example, the 20m kit would be responding to signals in the region of 4.6825 MHz rather than to the designed response in the region of the 3rd harmonic of 14.0475 MHz!

Band Pass Filter Schematic

(Resistor testpoints (hairpin, top, or left-hand lead) are marked with red dots)

(Click for Full Schematic) Band Pass Filterschematic

(above schematic has clickable areas that can be used for navigation)

Band Pass Filter Bill of Materials

Detailed Bill of Materials

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C03band-specific  Band Pass Filter
[____ ]C04band-specific  Band Pass Filter
[____ ]L1band-specific  Band Pass Filter
[____ ]L1-coreband-specific  Band Pass Filter
[____ ]T1band-specific  Band Pass Filter
[____ ]T1-coreband-specific  Band Pass Filter

Band Specific Items for 160m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C03390 pF 5%391Ceramic  Band Pass Filter
[____ ]C045600 pF 5%562Ceramic  Band Pass Filter
[____ ]L119.6 uH 67T #30 on T30-2 (37")redcoil  Band Pass Filter
[____ ]L1-coreT30-2 toroid corered redtoroid  Band Pass Filter
[____ ]T11.4 uH 18T/2x8 bifilar #30 on T30-2 (12")redtransformer  Band Pass Filter
[____ ]T1-coreT30-2 toroid corered redtoroid  Band Pass Filter

Band Specific Items for 80m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C03220 pF 5%221Ceramic  Band Pass Filter
[____ ]C043300 pF 5%332Ceramic  Band Pass Filter
[____ ]L19.1 uH 46T #30 on T30-2 (25")redcoil  Band Pass Filter
[____ ]L1-coreT30-2 toroid corered redtoroid  Band Pass Filter
[____ ]T10.73 uH 13T/2x6 bifilar #30 on T30-2 (10")redtransformer  Band Pass Filter
[____ ]T1-coreT30-2 toroid corered redtoroid  Band Pass Filter

Band Specific Items for 40m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C03100 pF 5%101Ceramic  Band Pass Filter
[____ ]C041500 pF 10%152Ceramic  Band Pass Filter
[____ ]L15.0 uH 38T #30 T25-2 (17")redcoil  Band Pass Filter
[____ ]L1-coreT25-2 toroid corered redtoroid  Band Pass Filter
[____ ]T10.35 uH 10T/2x5T bifilar #30 on T25-2 (7")redtransformer  Band Pass Filter
[____ ]T1-coreT25-2 toroid corered redtoroid  Band Pass Filter

Band Specific Items for 30m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C0368 pf 5%68JCeramic  Band Pass Filter
[____ ]C041000 pF 5%102Ceramic  Band Pass Filter
[____ ]L13.5 uH 36T #30 on T25-6 (16")yellowcoil  Band Pass Filter
[____ ]L1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter
[____ ]T10.28 uH 10T/2x5T bifilar #30 on T25-6 (7")yellowtransformer  Band Pass Filter
[____ ]T1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter

Band Specific Items for 20m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C0347 pF 5%47JCeramic  Band Pass Filter
[____ ]C04680 pF 5%681Ceramic  Band Pass Filter
[____ ]L12.5 uH 30T #30 on T25-6 (14")yellowcoil  Band Pass Filter
[____ ]L1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter
[____ ]T10.18 uH 8T/2x4T bifilar #30 on T25-6 (6")yellowtransformer  Band Pass Filter
[____ ]T1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter

Band Specific Items for 15m Band

CheckDesignationComponentMarkingCategoryOrientationNotesCircuit
[____ ]C0356 pF 5%56JCeramic  Band Pass Filter
[____ ]C04390 pF 5%391Ceramic  Band Pass Filter
[____ ]L11.0 uH 19T #30 on T25-6(10")yellowcoil  Band Pass Filter
[____ ]L1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter
[____ ]T10.18 uH 8T/2x4T bifilar #30 on T25-6 (6")yellowtransformer  Band Pass Filter
[____ ]T1-coreT25-6 toroid coreyellow yellowtoroid  Band Pass Filter

Band Pass Filter Summary Build Notes

Band Pass Filter Detailed Build Notes

Bottom of the Board

Band Pass Filter Bottom View

Top of the Board

Band Pass Filter Top View

Install Band-specific Capacitors

Install the band-specific capacitors.

See band-specific chart for values

Install Band-specific Capacitors photo
CheckDesignationComponentMarkingCategoryOrientationNotes
[____ ]C04band-specific 
[____ ]C03band-specific 

Wind and Install Band-specific L1

Install the band-specific coil, L1.

Band-Specific Details
See band-specific chart for values

  • BOM Notation
    Wind the band-specific number of turns of #30 wire onto the band-specific toroidal core. E.G., "38T #30 on T25-2 (17")" means use 17 inches of #30 wire to wind 38 turns onto a T25-2 toroid
  • Turn Counting
    Each pass through the center of the core is counted as a turn when winding the inductor.
  • Coil Orientation
    L1 is mounted vertically and supported by its leads.
  • Lead Preparation
    Be sure to remove the enamel coating on the wire before attempting to solder an inductor lead to its associated mounting hole. The enamel coating on the #30 wire provided in the kit does not heat strip very well but may be stripped by use of a small folded over piece of Emory paper where the lead is pulled through two facing surfaces of the Emory paper multiple times to sand off the enamel coating on the wire end.

Wind and Install Band-specific L1 photo
CheckDesignationComponentMarkingCategoryOrientationNotes
[____ ]L1-coreband-specific 
[____ ]L1band-specific 

Wind and Install band-specific T1

If T1 is not wired correctly to the six holes on the Lite circuit board it can result in very low receiver sensitivity. You should carefully read this section and study the photo below showing how to mount the transformer.

  • Band-Specific Transformer Details
    See band-specific chart (or BOM, above) for values
  • BOM Notation
    The winding details will be in the form: "nnT/2 x mmT bifilar #30" on Txx-x (LL")". This translates to:
    • Using a toroid Txx-x and LL inches of #30 wire, wind a primary with nn turns
    • then, using LL inches of #30 wire folded in half, wind the 2 secondaries on top of the primary for mm turns
  • Primary Winding
    The primary winding is of the band-specific number of turns. Wind the primary winding with the specified number of turns of #30 AWG enameled wire so that the primary winding starts and ends at about the same point on the core and is uniformly spread around the core.
  • Secondary Windings
    The secondary uses lengths of #30 wire, twisted together into a bifilar pair that has approximately 2-3 twists per inch and is wound over the primary, using the band-specific number of turns.Wind the secondary windings with the windings starting and ending just slightly clockwise around the core from where the primary winding starts and ends.
  • ID and Tag the Winding Leads
    After striping and tinning each transformer lead at about 1/8 of an inch from the core, determine the two pairs of leads of each of the secondary windings by use of an ohmmeter. I like to use short lengths of insulation from hookup wire to identify two of the 3 sets of leads in these transformers.
  • Transformer Orientation
    (Refer to the graphic, below): Correct wiring is with leads from one side (the "a" side) of the core going to a group of three holes and the leads from the other side (the "b" side) of the core going to the other group of three holes as shown below.
  • Note the photo below shows the holes for the primary ("P") and each of the two secondary ("S") leads, with the "a" and "b" designating from which side of the core the particular winding's lead should go.
  • for example:
    • The primary winding's "a" lead would go into the left-hand "P" hole
    • The primary winding's "b" lead would go into the right-hand "P" hole
    • The first secondary winding's "a" lead would go into the left-hand "S" hole in the middle row of winding holes
    • The first secondary winding's "b" lead would go into the right-hand "S" hole in the middle row of winding holes
    • and so on …
  • Be careful when threading the leads through the holes to avoid their getting tangled up with nearby components!

Wind and Install band-specific T1 photo
CheckDesignationComponentMarkingCategoryOrientationNotes
[____ ]T1-coreband-specific 
[____ ]T1band-specific 

Band Pass Filter Completed Stage

Top of the Board

View of Completed Top

Bottom of the Board

View of Completed Bottom

Band Pass Filter Testing

Visual Check

Test Setup

Using very good lighting and magnification, carefully inspect the solder joints to identify bridges, cold joints, or poor contacts.

Pay especial attention to the joints on the transformer. Bad solder joints in this stage will have an extreme effect on the sensitivity of the receiver.

Inductor Continuity Tests (NO power)

Test Setup

This tests the continuity through L1 and the T1 primary winding, using testpoints (red dot with letter "P") that test the continuity from connected pads. This helps check the soldering of the leads by placing the probes at points that are connected to the actual solder joint.

Similarly, the secondary windings of T1 are tested for continuity, using the secondary testpoints (red dots with the letter "S").

Inductor Continuity Tests (NO power)

Test Measurements

TestpointUnitsNominal ValueAuthor'sYours
Point "P" to point "P"ohm00_______
Point "S" to point "S"ohm00_______

Voltage Tests

Test Setup

Apply power and measure the voltages with respect to ground.

Test Measurements

TestpointUnitsNominal ValueAuthor'sYours
R1 hairpinVdc~2.52.47_______
R2 hairpinVdc~2.52.47_______

Phasing Test (NO power)

Test Setup

Optional Test - assuming you have a dual channel scope and an RF source that can output a signal close to the band-specific center frequency.

  • Conduct this test with the power OFF
  • Inject a ~2 volt p-p signal at around the center frequency into the ANT-IN pad. You can probably just use a cutoff component lead and poke it through the empty lead hole without soldering
  • Set up the scope for triggering on Channel 1
  • .
  • Connect the scope probes to the R1 and R2 hairpins and the ground clips to ground.
  • You should have an equal amplitude, opposite phase signal displayed. If they are in phase, you probably aren't triggering the scope on channel 1. If either one is missing, double check the solder connections for T1.
  • Thanks to Leonard KC0WOX for this test
Phasing Test (NO power)
Go to Operational Amplifier Stage Go to Mixer Stage Go to External Connections Stage